SolidWorks Tutorial - Pen Cover

This time round, the tutorial I made would be to model one part of a pen, which is its cover. The complete set of assembly however, can be downloaded from here.

I chose to make the tutorial only for one part as you can learn how to use several features in this tutorial.

Skill learned: 

Revolved Boss/Base, Revolved Cut, Fillet, Sketch Relationship

Final Product:

Tutorial:

1. Open up SolidWorks > New > Parts.
2. On the Model Tree, right click on the Front Panel, and select Sketch.
   
3. Select the arrow besides line, and select Centerline. Draw a vertical line passing through the origin. 
   
4. Select line, and draw a shape of object that looks like shown below. 
   
5. Select Smart Dimension, and give the dimensions as shown below. Note that all dimensions against the Centerline are all for diameter, instead of radius. Read here for a note of how to give diameter instead of radius on revolve. 
   
   
   
   
6. Click Insert > Boss/Base > Revolve. Or alternatively, click on the Features Ribbon, and select Revolved Boss/Base. You should see a preview as shown below. Click the green thick button (OK) to confirm.
   
7. Right click on Front Plane, and select Sketch.
8. Repeat step 3, draw a vertical Centerline passing through the origin. Draw 6 rectangular box as shown below.
   
9. Hold down Ctrl button, and select all 6 inner edge of the rectangle. On the left dialog box, select Colinear and Equal.
   
10. Give the dimension of the rectangular box as shown below. Note that the spacing of the box (1.5 mm) is the same for all. 
    
11. Click Insert > Cut > Revolve. Or alternatively, click on the Features Ribbon and select Revolved Cut. A preview should appear. Select the green thick button (OK) to confirm. 
    
12. On the Features Ribbon, select Fillet. On the left dialog box, adjust the radius to 1 mm, and select the edge shown below. 
    
13. Add fillet on the edges of the revolved rectangle, adjust the radius to 0.1 mm and select all the edges as shown below. Note that you can select the surface (highlighted on the rightmost selection) instead of selecting the edges one by one. Read here for explanation of the selection.
    
14. Congratulation! You have completed your model!

SolidWorks - Fillet and Chamfer

Fillet

Fillet is used to create a rounded profile on an edge. The edge can be an external of internal profile of a part. SolidWorks fillet function gives a wide flexibility from simple fillet (constant radius) up to an advanced options. However, most of the time user would only use constant radius fillet.

Edge before fillet (left) and after fillet (right)

The function can be accessed by clicking Insert > Features > Fillet/Round, or you can just simply click Fillet icon on the Features ribbon.

The important parameter that user need to know on the function is mainly the fillet radius size and the geometry selection. Two type of geometry can be selected on fillet function, which can be either edge or surface. When edge is selected, the selected edge would be replaced with a rounded profile with the specified radius. When a surface is selected, SolidWorks would automatically select all edges that forms the surface. See the difference in the two images below.

Fillet with edge as selected geometry

Fillet with surface as selected geometry

Chamfer

Chamfer works almost the same as fillet, only that it creates a bevel on the edge instead of rounded profile.

The feature can be accessed by clicking Insert > Features > Chamfer, or by clicking the small drop down arrow below the fillet button on Features Ribbon to reveal the shortcut.

SolidWorks allow user to determine the chamfer size using two method: angle distance, and distance distance.

On angle distance method, user determine the distance of the bevel and the angle of the bevel. By default, the default angle would be set to 45 degree. User can input the bevel angle between 0 to 90 degree. On distance distance method, user is prompted to enter the distance of the two edges of the chamfer.

The geometry selection on chamfer is exactly the same as on fillet, which can be either edges or any face. The edge that form the face would be automatically selected when surface is selected as the input geometry.